What Is a Critical Defect?

A critical defect is a nonconformity that could create an unsafe condition, breach a mandatory requirement or otherwise make the product unacceptable under the agreed classification rules.

A critical defect is a nonconformity that could create an unsafe condition, breach a mandatory requirement or otherwise make the product unacceptable under the agreed classification rules.

The operating decision

Define critical characteristics and the response before production. The sampling or control plan may require zero acceptance and immediate escalation.

What to keep

Record the affected lot, evidence, containment, shipment status, investigation, corrective action and release authority.

Critical Defect: control and evidence
AreaWhat the record should show
ControlDefine critical characteristics and the response before production. The sampling or control plan may require zero acceptance and immediate escalation.
EvidenceRecord the affected lot, evidence, containment, shipment status, investigation, corrective action and release authority.
TradeoffThe label should follow a documented risk basis. Calling every serious complaint critical weakens the control and creates inconsistent decisions.

A practical limitation

The label should follow a documented risk basis. Calling every serious complaint critical weakens the control and creates inconsistent decisions.

Related definitions: supplier qualification, strategic sourcing, landed cost.